Product Details

XSD-01 Wire Harness Continuity Test Bench

Keywords: Continuity, Wire Harness

 The XSD-01 Wire Harness Continuity Test Bench is widely used for continuity, short circuit, open circuit, and misalignment detection of various wire harnesses, lock piece presence and position detection, air tightness testing, terminal perpendicularity detection, detection of incorrect or missing resistors and diodes, relay box testing, etc.

I. Performance Features

Function Introduction: This system is mainly used to detect open circuits, short circuits, misalignment in wire harnesses, as well as the presence and proper positioning of secondary locks in connectors, air tightness of housings, and functional testing of airbag components. It can also test accessories such as resistors and diodes on the line. It is mainly applied in automotive wire harness testing, aircraft control systems, high-speed train control systems, and home appliance industries such as refrigerators and washing machines.

II. Advantages over other products:

1. Quickly create connectors, freely zoom in and out, freely drag, no need to manually draw pictures, one-click auto-generation. Other products on the market: use drawing software to draw connectors or import images, cannot freely drag or zoom.

2. Supports circuit table import function, can import circuit table once based on customer's harness list, wire number colors (customized according to customer requirements)

3. Quick point finding, automatic pin numbering, automatic jump during point finding, voice broadcast of actual pin positions, one person can easily complete probing work, fast and efficient.

4. Supports multi-user permission management, can set permission configurations.

5. Multi-functional scanning test, supports repeated alarm for scanning, records alarm for scanning

6. Supports multi-segment program testing, and test sequence can be arbitrarily configured

7. Self-learning function, intelligent error prompts, can quickly locate problem points for abnormal modules

8. The system provides connector library management, modules only need to be created once on the system, shared by all projects. No need to re-probe or re-draw.

9. Flexible printing function, supports multiple different brands of printers, convenient and quick printing parameter settings.

10. Resistance testing function, accurate testing of 120 ohms, also supports parallel connection of 120 ohm resistors on multiple pins to quickly solve mismatch problems.

11. Secondary lock and air tightness components tested synchronously, fast and stable

12. The system can interface with customer MES systems (customized)

III. Main Technical Parameters:

Structural Composition

I. Bench: Common types include inclined, flat, L-shaped, H-shaped, can be customized according to customer requirements

II. Continuity Tester: Master + slave mode, test points can be infinitely expanded, more flexible, higher cost performance. Test signal is stable, unaffected by the number of points, large harnesses can also be tested quickly and stably.

III. Computer host, monitor, scanner, printer, etc.

IV. Test modules and cover plates

V. Electrical components

Instrument Accessories

Test Modules:

1. Pneumatic Module: ① The main body is composed of multiple layers of bakelite and POM, the bakelite surface is covered with fireproof fabric, scratch-proof and stain-proof. Test probes are available in gold-plated stepped pins and threaded pins, with a service life of about 100,000 times. A control circuit is installed underneath, with impact protection. The solenoid valves and cylinders are specially customized, ensuring overall craftsmanship and service life.

② Can perform perpendicularity, secondary lock, and fool-proof detection

2. Air Tightness Module: ① The main body is composed of multiple layers of bakelite and POM, the bakelite surface is covered with fireproof fabric, scratch-proof and stain-proof. The cavity uses aluminum or copper cavity, greatly ensuring insertion precision and air tightness. Test probes are available in gold-plated stepped pins and threaded pins, with a service life of about 100,000 times. A control circuit is installed underneath, with impact protection. The solenoid valves and cylinders are specially customized, ensuring overall craftsmanship and service life.

② Can perform perpendicularity, secondary lock, air tightness, and fool-proof detection

3. Slide Module: Mainly composed of slide fixture and POM, test probes are available in gold-plated stepped pins, threaded pins, and integrated pins, with a service life of about 100,000 times

4. Manual Module: The main body is made of POM material, fixing structures include hooks and buckles, hooks are divided into manual hooks and pluggable hooks. Test probes are available in gold-plated stepped pins, threaded pins, and integrated pins, with a service life of about 100,000 times